IT works! It works! It really really works!!!!

*Note: You need "WinZip"

*Note: This file only works in SP

Turorial (The following steps I took to make it happen):
-------------------------------------------------------- 
1. Go to your game directories "base" folder

2. Inside, look for the folder "ext_data" and open it

3. Copy it and paste it onto your desktop 

4. create a "new folder" called "ext_data" and place the file inside

5. Open the file "npcs.cfg" in notepad

4. Select lines beginning with */ and ending with */ (delete all info)

5. Find "JediF" (this is the jedi female version of Jan):

JediF
{
	playerModel	jan

6. Copy all of the following under JediF:

surfOff	"torso_vest hips_chaps torso_computer head_goggles torso_comp hips_belt"
	surfOn	"torso_augment_off hips_augment_off hips_torso_off"

7. Find "Jan":

Jan
{
	fullName	"Ors, Jan"
	playerModel	jan

8. Paste all that you copied under jediF, underneath Jan's 
   "playerModel	  jan":


Jan
{
	fullName	"Ors, Jan"
	playerModel	jan
        surfOff	"torso_vest hips_chaps torso_computer head_goggles torso_comp hips_belt"
	surfOn	"torso_augment_off hips_augment_off hips_torso_off"
     
*Note: Your entry should make Jan's npc info look like the following:

Jan
{
	fullName	"Ors, Jan"
	playerModel	jan
        surfOff	"torso_vest hips_chaps torso_computer head_goggles torso_comp hips_belt"
	surfOn	"torso_augment_off hips_augment_off hips_torso_off"
	rank		lt
	reactions	3
	aim			5
	move		3
	aggression	3
	evasion		3
	intelligence	3
	playerTeam	player
	enemyTeam	enemy
	class		jan
	snd			jan
	sndcombat	jan
	sndextra	jan
	yawSpeed	140
	walkSpeed	55
	runSpeed	200
//	race		human
	snd			jan
	dismemberProbHead	0
	dismemberProbArms	0
	dismemberProbHands	1
	dismemberProbLegs	0
	dismemberProbWaist	0
}


9. Save as "npcs.cfg"

*Note: If you can't save it, right click the file and chose "properties"
       Under "properties," make all boxes blank (uncheck the ones that
       are checked by clicking them). Press Apply then Ok, and resume
       Save as...

10. Right click the "ext_data" folder you created and chose:

WinZip>Add to WinZip...

11. Save the file as what ever you like and make the pk3:

 "name.pk3"

12. Copy the file and paste into your "base" directory

13. Run a SP game and enjoy 